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AICTE Idea Lab

Vision

  • To transform technical education by empowering young minds with cutting-edge tools, processes, and skills for Atmanirbhar Bharat.
  • To establish a national network of AICTE- IDEA Labs promoting new-age learning.
  • To provide a platform to experiment with ideas for qualitative change in the life of compatriots.
  • To create a vibrant mentor network for enhancing the capabilities of young minds.
  • To support and catalyze multidisciplinary education and research in technical education

Team


Dr. K. LAKSHMI PRASAD
Chief Mentor

Dr. V. MURALI KRISHNA
Faculty Coordinator

Dr. M. C. CHINNAIAH
Faculty Co-Coordinator

Dr. MUTHALUGU R
Guru

Mr. P. NARESH KUMAR REDDY
Guru

Mr. J. KISHORE
Guru

Mr. P. SUBRAMANYAM RAJU
Guru

Aion MK 500-FDM

FDM (Fused  Deposition Modeling) is a popular  3D printing technology that  works by melting  and extruding  thermoplastic filament  layer  by layer  to create a three- dimensional object.

Working:

FDM (Fused  Deposition  Modeling) is   a   popular   3D   printing technology that works by  melting and extruding  thermoplastic filament layer  by layer  to  create a three-dimensional object.  Here’s how it works:

Model Creation: First,  a 3D model is  created using  CAD (Computer- Aided   Design)   software   or obtained from a 3D scanner

Slicing: The 3D model is sliced  into thin  horizontal layers  using slicing software. Each  layer’s  data  is then sent  to the 3D printer

Printing Process: The 3D printer heats the   thermoplastic  filament to its melting point.

Applications:

FDM 3D printing: Enables rapid prototyping for engineers; Customizes medical devices; Enhances education and manufactures parts for industries.

Specifications:

DescriptionSpecifications
ModelAion MK 500-FDM
Build Volume125litre
Maximum Printable Area500mm x 500mm x 500mm
Heated BedHigh performance heated bed 150W
Filament  Diameter1.75mm
Extruder Diameter0.6mm/0.5mm/0.4mm
Extruder Temperature310⁰ C
Number Of Extruders2
Recommended MaterialsABS, PLA, HIPS, PETG, Nylon, ASA etc.
Maximum Print Speed200mm/s
Material Deposition Rate15-30 cm³/hour
Layer Precision0.1-0.25mm (0.35mm possible for 0.5mm Nozzle)
Heat Bed Temperature90⁰ C (Max)
Positioning Accuracy20 microns
Total Machine Weight250Kg
Pause  Print OptionYes
Filaments SensorYes

CNC LASER ENGRAVING & CUTTING MACHINE

Computer Numeric Controlled (CNC) Laser cutting machines work on the principle that a focused high-power laser beam is used to cut, inscribe, or engrave a metal surface to get the desired shapes.

Working:

CO2 laser  cutting  utilizes  a high-energy laser  beam  to precisely cut materials by heating   and  vaporizing  them,   without direct contact.  Initially  developed for non-metals,  high-powered  CO2  lasers can  also  cut  metals. The  laser’s energy is absorbed by  the  material,  raising  its temperature to  burn,  melt,  or  vaporize it.   By   adjusting    factors   like   power, speed, and  intensity, various  materials can be cut effectively.

Applications:

CO2   laser   cutting    machines are  indeed  well-suited for prototyping and research and development activities, particularly for cutting  and engraving non-metallic materials  like  acrylic,   nylon, and wood.

 

Specifications:

DescriptionSpecifications
ModelMarkSys EC 13.9  Premium
Driven TypeElectric
Operation ModeSemi-Automatic
Laser Tube1800-2200 Hours
Max Speed0-54000mm/min
Laser TypeCO2 Laser
Laser Power130W
Cutting Depth12mm
Work tableHoneycomb
Working Area1300mmX900mm
ApplicationsEngraving, Cutting
Method of CoolingWater Cooling
Supporting Image FormatAL, BMP, PLT, DXF
Raw MaterialsAcrylic, Glass, Handicraft cards,  Leather, Paper, Plastic, Polymer composites, Resin, Textiles, Wood etc.

Calibry mini 3D Scanner

Calibry Mini  3D  scanner  is  a  handheld   device   that   captures  the   shape   and appearance of  real-world  objects through  structured light  technology, creating accurate digital  3D  models.   Known for  its  portability, accuracy,  and  ability  to capture color  textures.

Working:
3D scanner is a device that analyzes a real-world object or environment to collect data on its shape and appearance. It creates a digital representation of the object in three dimensions, often used for various applications such as reverse engineering, quality control, and digital archiving. In this technique, a structured light pattern, typically a grid or series of lines, is projected onto the object. The deformation of the
pattern on the object’s surface is captured by one or more cameras. Using principles of triangulation, the scanner calculates the object’s shape and creates a 3D model.

Applications:
CO2 laser cutting machines are indeed well-suited for prototyping and research and development activities, particularly for cutting and engraving non-metallic materials
like acrylic, nylon, and wood.

Specifications:

DescriptionSpecifications
ModelCalibry mini 3D scanner
AccuracyUp to 0.07 mm
Accuracy  over distanceUp to 0.1 mm over 1 m
Point ResolutionUp to 0.15 mm
Depth of view180 – 300 mm
Field of ViewMin – 86×115 mmMax – 144×192 mm
TextureYes
Light SourceBlue LED
Frame Rate25 – 30 fps
Data Acquisition Speed3M points/sec
Multi-Core ProcessingYes
Weight900 gr (1.91 lb)
Touch ScreenYes, 4 in
Operating  Temperature+5/+40C

Working:

1.Designing: Operators create designs using  CAD (Computer-Aided Design)  software  like Rhino3D,  AutoCAD,  SolidWorks, or SketchList3D. These designs specify the exact shapes and dimensions of the objects to be cut.

2.Conversion: Once the design is finalized, it is converted into CNC machine language using software such as Mach3, Nc- studio, Syntec, DSP,  or  Siemens. This language provides instructions for the CNC  machine to follow during the cutting process.

3.Preparation: The wooden object to be cut is placed on the machine’s table, and  screws are tightened to secure it firmly in place. This ensures stability during the cutting process.

4.Operation: With the object  securely in  place, the CNC wood router is started. The cutting tool,  mounted on a motor, moves along three axes:  X, Y, and Z. The X-axis allows horizontal  movement, the Y-axis controls vertical movement, and  the Z- axis controls the  depth of  the  cut.  The machine follows  the  instructions provided  by the   CNC  software to precisely cut  the  wooden material according to the design.

5.Automation: The CNC wood router operates autonomously once the  cutting process begins. It follows the programmed instructions without  the need for continuous manual intervention.

6.Return to Origin: Before starting the cutting operation, the machine typically moves back to its origin position. This ensures that the cutting starts from a consistent point, enhancing accuracy and repeatability.

Overall, CNC wood routers offer efficiency, precision and consistency in woodworking tasks, making them invaluable tools in both industrial settings and workshops. Their automated operation allows operators to focus on other tasks while the machine completes the cutting process.

CNC WOOD ROUTER

A computer  numerical control  (CNC) router is a computer-controlled cutting machine which typically mounts a hand-held router as a spindle which is used for cutting various  materials, such  as wood, composites, metals, plastics, glass and foams.

Specifications:

DescriptionSpecifications
ModelK-Tech 1325HD
Table Size1300 mm x 3010 mm
X-Y Axis Working Area1300 x 2500 mm
Z Axis Working Area300 mm
Spindle Power3 kW
Job MaterialPlastic, Acrylic, Sign Board
Spindle Head TypeSingle Spindle
Maximum Cutting Speed35 m/min
Spindle Speed6000-24000 RPM
X-Y MovementRack & Pinion
Z movementLead Screw
Driven MotorStepper Motor
Power Consumption400 W
Applications2D Engraving, 3D Engraving and Cutting

Working:

  • Printed  Circuit Board  (PCB) machine is a sophisticated equipment used in the manufacturing of electronic circuit boards. The working principle involves  several key steps.
  • Design  Phase: Initially, a  schematic of  the electronic circuit is created using CAD (Computer-Aided Design) software. This schematic is then converted into a PCB layout.
  • Printing the Circuit: The PCB machine utilizes a process called PCB etching or lithography to print the circuit design onto a copper-clad board. This is typically done using a photoresist process, where a photosensitive material is applied onto the board, exposed to UV light through a stencil of the  circuit pattern, and then  chemically developed to remove the unexposed areas, leaving behind  the circuit  pattern.
  • Etching: After printing, the exposed copper areas are etched away using chemical solutions, leaving only the desired copper traces that form the electrical connections of the circuit.
  • Drilling: Holes are drilled into the board at specific locations to accommodate electronic components that will be soldered onto  the PCB.
  • Component Placement and Soldering: Electronic components such as resistors, capacitors, integrated circuits  and connectors are placed onto the board according to the circuit design. The components are soldered onto the PCB to establish electrical connections. This can be done using wave  soldering,  reflow soldering or hand soldering  techniques.

Applications:

  1. Consumer Electronics: PCB machines are vital for producing devices like smartphones, laptops, and TVs, ensuring their functionality 
  2. Industrial Equipment: PCB’s power machinery control systems in manufacturing, improving productivity and quality control.
  3. Medical Devices: PCBs are crucial in patient monitoring and diagnostic equipment, ensuring accurate performance for patient care.

PCB DESIGNING & PROTOTYPING MACHINE

A PCB prototyping machine is a specialized device that automates the rapid and precise production of prototype printed circuit boards (PCBs), facilitating quick iteration and testing of electronic designs, ultimately reducing development time and costs.

Specifications:

DescriptionSpecifications
ModelAV-PCB-SA
SoftwareCopper CAM & Mach3 Mill
Resolution (X/Y)3.125  Micro Meter
Working Area (X/Y/Z)200x300x120 mm
Minimum Width Line & Space  in mm0.1 (4 mm)
Max Travel Speed (mm/sec)58 (2.28 “)
Drilling (mm)0.2  -3.175  (8-125 mil)
Maximum Drilling Cycles/ Min50
Feeding Height120  mm
Power220  V AC

AICTE-IDEA LAB 

B. V. RAJU INSTITUTE OF TECHNOLOGY (AUTONOMOUS)

(NBA and NAAC Accredited, Approved By AICTE and Affiliated to JNTUH)
Vishnupur, Narsapur, Medak District – 502313

AICTE IDEA Lab Training Programs from April 2022 to May 2024

S.NO.Name of the InstitutionName of the Training ProgramDates/No of Days
1.Vishnu High School, Vishnupur, Narsapur.Skilling program on 3D printing11thto 13th April 2022
2.

Ellenki Degree College

Narsapur, Medak (Dist.)

Skilling program on 3D printing25th to 27th May 2022
3.

ZPHS Government High School

Narsapur, Medak (Dist.)

Skilling program on 3D printing

28th to 30thJune 2022

4.

B V Raju Institute of Technology, Narsapur

(Students of all disciplines)

Skilling program on 3D printing

07th to 09th July 2022

5.Telangana Government Tribal Welfare Residential School – Girls, NarsapurSkill Development Programme on Design Thinking and Additive Manufacturing

17th to 19th August 2022

6.Faculty members of B V Raju Institute of Technology, All disciplines6 Days Faculty Development Programme on Laser Cutting and Additive Manufacturing12th to 17th September 2022
7.

Alluri Seetharama Raju

Telangana Government Tribal Welfare Residential School – Boys, Narsapur

Skilling Programme on Laser Engraving and Cutting21st to 23rd September 2022
8.

B V Raju Institute of Technology, Narsapur.

(Students of all disciplines)

Skilling Programme on Design Thinking and 3D Printing

27th  to 29th September 2022
9.

B V Raju Institute of Technology, Narsapur

(Students of all disciplines)

Skilling Programme on Reverse Engineering Using 3D Scanning

19th to 21st October 2022

10.

B V Raju Institute of Technology, Narsapur

(Students of all disciplines)

Skilling Programme on CNC Wood Engraving and Cutting

26th  to 28th October 2022
11.Techno Crats Private ITI (Affiliated to NCVT Govt. of India)Two Weeks Professional Skilling Programme for ITI Students on Mechanical Fabrications14th  to 26thNovember 2022
12.

B V Raju Institute of Technology, Narsapur

(Students of all disciplines)

Two Weeks Boot Camp on Design Thinking and Advanced Manufacturing12th  to 24thDecember 2022
13.

B V Raju Institute of Technology, Narsapur

(Students of all disciplines)

Skilling Programme on PCB Designing and Printing

16th  to 19thDecember 2022
14.

B V Raju Institute of Technology, Narsapur

(Students of all disciplines)

Skilling Programme on Advanced Manufacturing05th to 7th January 2023
15.Vishnu High school, Vishnupur Narsapur.Open Day for School Students21st January 2023
16.

B V Raju Institute of Technology, Narsapur

(Students of all disciplines)

Skilling Programme on PCB Designing and Printing

 

25th to 28th January 2023
17.B V Raju Institute of Technology, Narsapur (I B. Tech Students of all disciplines)5 Days Ideation Workshop06th to 10th February 2023
18.B V Raju Institute of Technology, Narsapur (I B. Tech Students of all disciplines)5 Days Skilling Program on Building of Prototypes Using Advanced Manufacturing Technologies13th to 17th February 2023
19.B V Raju Institute of Technology, Narsapur (I B. Tech Students of all disciplines)Skilling program on Advanced Manufacturing and PCB Designing20th to 22nd February 2023
20.Government Degree College, Narsapur, Medak (Dist)Boot Camp on Ideation and Additive Manufacturing22nd to 24th February 2023
21.Sri Vaishnavi Junior College, Narsapur, Medak (Dist)Skilling Program on Advanced Manufacturing Machines25th to 28th February 2023
22.

B V Raju Institute of Technology, Narsapur.

(Students of all disciplines)

Skilling Programme on

Advanced Manufacturing and PCB Printing

13th to 15th March 2023
23.Vishnu High School, Narsapur, Medak (Dist), TS6 days teachers awareness program on Advanced Manufacturing Machines16th to 23rd March 2023
24.

Vijaya Lakshmi Private ITI, Narsapur, Medak (Dist), TS

(Students of Fitter discipline)

Two Weeks Professional Skilling Program for ITI Students on Mechanical Fabrications and PCB Prototyping27th to March to 12th  April 2023
25.

B V Raju Institute of Technology, Narsapur.

(Students of all disciplines)

AICTE Idea Lab skilling program on Design & Manufacturing of Prototypes21st to 25th April 2023
26.

Vijaya Lakshmi Private ITI, Narsapur, Medak (Dist), TS

(Students of Electrician discipline)

One Week Professional Skilling Program for ITI Students on design Thinking & Prototyping04th to 10th May 2023
27.

B V Raju Institute of Technology, Narsapur.

(Students of all disciplines)

6 Days Skilling Program on Design Thinking & Manufacturing of Micro Robots19th to 25th May 2023
28.

B V Raju Institute of Technology, Narsapur.

(Students of all disciplines)

One Week Skilling Program on PCB Design and Fabrication05th to 09th June 2023
29.Government Resedential ITI, Hathnura, Sangareddy Dist.Two Weeks Professional Skilling Program for ITI students on Advanced Manufacturing & PCB Prototyping05th to 17th June
30.PN. Reddy High School, Nalanda Vidyalayam NarsapurAwareness workshops on Design Thinking and Building of Prototypes21st to 23rd June
31.

B V Raju Institute of Technology, Narsapur.

(Students of different disciplines)

Skilling Program on Design Thinking and Prototyping22nd to 24th June 2023
32.

B V Raju Institute of Technology, Narsapur.

(Students of different disciplines)

Skilling Program on Smart Manufacturing and Prototyping28th June to 3rd July 2023
33.

B V Raju Institute of Technology, Narsapur.

(Students of different disciplines)

Skilling Program on Design Thinking and Advanced Manufacturing05th to 07th July 2023
34.B.V. Raju Institute of Technology, Narsapur.Skilling Program on Digital Manufacturing11th to 13th July 2023
35.Government Junior College, Narsapur, Medak Dist.Professional Skilling Program on 3D Printing and Laser Cutting19th to 21st July 2023
36.Technocrat ITI, Narsapur, Medak Dist.Professional Skilling Program on Advanced Manufacturing Machines07th to 12th August 2023
37.Ellenki Degree College Narsapur, Medak Dist.Professional Skilling Program on CNC Laser Engraving & cutting and 3D Printing28th to 30th August 2023
38.B.V. Raju Institute of Technology, Narsapur.Skilling Program on Advanced Manufacturing20th to 22nd September 2023
39.Ellenki Junior CollegeSkilling Program on Digital and Advanced Manufacturing05th to 07th October 2023
40.Government Polytechnic College GomaramSkilling Program on Prototyping Using Advanced Manufacturing Machines02nd to 04th November 2023
41.Ratnapuri Institute of Technology-College of Polytechnic

Skilling Program On Advanced Manufacturing Techniques for Fabrication of Prototypes

16th to 18th November 2023
42.B.V. Raju Institute of TechnologySkilling Program on Design Thinking and Advanced Manufacturing21st to 26th November
43.ZPGHS NarsapurSkilling Program on Advanced Manufacturing06th to 08th December 2023
44.Vishnu High School

Design Thinking and Prototyping

11th to 13th December 2023
45.B.V. Raju Institute of TechnologyDesign Thinking and Digital Manufacturing19th to 21st December 2023
46.B.V. Raju Institute of TechnologyDesign Thinking and Prototyping28th  to 30th December 2023
47.Ratnapuri Institute of Technology-College of Polytechnic

Skilling Program On Advanced Manufacturing Techniques for Fabrication of Prototypes

04th to 06th January 2024
48.Technocrats Private ITI, Narsapur, Medak Dist.Professional Skilling Program on Advanced Manufacturing01st to 08th February 2024
49.ZPGHS NarsapurOpen Day for School Students19th  February 2024
50.B.V. Raju Institute of TechnologySkilling Program On 3d Scanning And 3D Printing For Bio Medical Applications19th to 21st February 2024
51.B.V. Raju Institute of TechnologySkilling Program on Advanced Manufacturing Machines22nd to 24th February 2024
52.B.V. Raju Institute of TechnologySkilling Program on Design and Digital Manufacturing22nd , 23rd & 30th April 2024
53.Summer Boot Camp for Rural Government School Students , Medak District, Telangana.Skilling Program on Design Thinking and Digital Manufacturing07th, 09th & 10th May 2024

Projects completed by using AICTE-IDEA Lab

S.No.Nature of ProjectName of the coordinatorName of the Project GuideTitle of the
Project
Stream of the project (Programme)
1Prototype makingDr. V. Murali KrishnaPandurang
Mirajkar
Automatic height adjustable stand for document scanningAutomation
2Prototype makingK S SAI KOUSHIKNARESHKUMAR REDDY PALLELARobotic arm for pick and place applicationRobotics
3Prototype makingK. RushaliR.Anirudh ReddyConversion of Algae to bio fuelBio Fuel
4Prototype makingKAKUMANU JYOTHIRLATHARohith SirpaAutism Spectrum Analysing Devicevisual and cognitive processing
5Prototype makingPalani Pawan TejaPandurang
Mirajkar
Ballie Math
Tool
Math Tool
6Prototype makingBANALA SUKESHDr.A.Padma RaoRobotic Vacuum Dry and Wet Mop DeviceRobotics
7Prototype makingTHALLAPALLI VIVEK KUMAR GOUDDr. V. Murali
Krishna
Fabrication of stair Climbing roverRobotics
8Prototype makingMANGALI HARIKUMARMr.Waseem
Ahamed
Gesture Controlled RobotRobotics
9Prototype makingBONTHIREDDYGARI NITHISH REDDYMr. Manzoor
Hadi
Obstacle Avoiding Device Using ArduinoArduino
10Prototype makingJANGAM VIVEKNARESHKUMAR REDDY PALLELADirection Controlled Robot Using Android ApplicationRobotics
11Prototype makingKESHIREDDY SOUMYA SREEMr.R. MuthalaguDIY Arduino- Powered Metal Detector RobotRobotics
12Prototype makingADITYA R ARYAMAANMr.R. MuthalaguPath Trailing Carrier SystemRobotics
13Prototype makingMALKANI HARIPRASAD GOUDMr.P. SangameshMini Servo Robotic ArmRobotics
14Prototype makingGUNNALA TARUN REDDYDr. M. Sandeep KumarVoice Controlled RobotRobotics
15Prototype makingMOHAMMAD SUMEERDr. A. VarunQuadcopter DroneDrone

Differentiators: