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Research Centre – Mechanical

Research Centre of Mechanical Engineering

The Research Centre in Mechanical Engineering focuses on advanced research and innovation in areas such as manufacturing technologies, thermal engineering, computational fluid dynamics, and engineering design. The centre promotes interdisciplinary research integrating mechanical engineering with emerging technologies, including additive manufacturing, automotive technology and sustainable engineering solutions. Major thrust areas include materials, computational modelling, and product development. The centre supports industry collaboration, consultancy, skill development, and technology transfer, contributing to societal needs through innovative solutions, sustainable practices, and enhancement of the research ecosystem.

Research Equipment Details

Description

The DivByZero Aion MK500 is an industrial-grade FDM 3D printer equipped with a dual-nozzle extrusion system and a large build volume of 500 × 500 × 500 mm. It enables the fabrication of complex geometries, functional prototypes, and customized components using a variety of thermoplastic materials. The dual-nozzle feature supports multi-material printing and soluble support structures. The machine offers high dimensional accuracy and reliability for engineering applications. It is extensively used for rapid prototyping, product development, and additive manufacturing research.

Technical Specifications

Make: Div By Zero

Model: Aion MK500

Built Volume: 500mm x 500mm x 500mm

Extruder Diameter: 0.6mm/0.5mm/0.4mm

Extruder Temperature: 310⁰ C

Maximum Print Speed: 200mm/s

Material Deposition Rate: 15-30 cm³/hour 0.1-0.25mm

Layer Precision: (0.35mm possible for 0.5mm Nozzle)

Heat Bed Temperature: 900C

Description

The Mono Tech Calibrimini is a high-precision 3D scanning system designed to capture the geometry of physical objects and convert them into accurate digital models. Using advanced blue LED scanning technology, it acquires millions of data points with exceptional accuracy and speed. The scanner is widely used for reverse engineering, dimensional inspection, and quality analysis. It can accurately digitize complex shapes and intricate surfaces. The equipment plays a vital role in product redesign and digital manufacturing applications.

Technical Specifications

Make: Mono Tech

Model: Calibrimini

Accuracy: Up to 0.07 mm

Accuracy over distance: Up to 0.1 mm over 1 m

Point Resolution: Up to 0.15 mm

Depth of View: 180 – 300 mm

Data Acquisition Speed: 3M points/sec

Field of View: Min – 86×115 mm

Max – 144×192 mm

Light Source: Blue LED

Description

The K-Tech 1325HD CNC Wood Router is a computer-controlled machining system used for cutting, engraving, carving, and shaping wood and similar materials. It provides high precision, repeatability, and flexibility in producing complex two-dimensional and three-dimensional designs. The machine is equipped with a powerful spindle and a large working area for handling various fabrication tasks. It supports prototype development, mold making, and furniture component manufacturing. The router is also used for training students in CNC programming and digital manufacturing techniques.

Technical Specifications

Model: K-Tech 1325HD

Table Size: 1300 mm x 3010 mm

X-Y Axis Working Area: 1300 x 2500 mm

Z Axis Working Area: 300 mm

Spindle Power: 3 kW

Maximum Cutting Speed: 35 m/min

Power Consumption: 400 W

Applications: 2D Engraving, 3D Engraving and Cutting

Description

The MarkSys EC 13.9 Premium is a CNC laser-based machine used for precision engraving, marking, and cutting of a wide range of materials. It utilizes a high-power CO₂ laser source to produce clean cuts and intricate designs with excellent accuracy. The machine can process materials such as acrylic, wood, leather, paper, textiles, and polymers. It supports rapid fabrication of prototypes, customized products, and educational models. The equipment is widely used in product development and advanced manufacturing applications.

Technical Specifications

Cutting Depth: 12mm

Work table: Honeycomb

Working Area: 1300mmX900mm

Applications: Engraving, Cutting

Method of Cooling: Water Cooling

Image Format Support: AL, BMP, PLT, DXF

Raw Materials: Acrylic, Glass, Handicraft cards, Leather, Paper,

Plastic, Polymer composites, Resin, Textiles, Wood

etc.

Description

The AV-PCB-SA PCB Prototyping Machine is an advanced system used for the rapid fabrication of printed circuit boards directly from digital design files. It performs drilling, milling, engraving, and routing operations with high precision, eliminating the need for external PCB manufacturing. The machine enables quick development and testing of electronic circuits and embedded systems. It supports the design and fabrication of single-sided and double-sided PCBs. The equipment is extensively used for research, innovation, and hands-on training in electronics and IoT applications.

Technical Specifications

Model: AV-PCB-SA

Software: Copper CAM & Mach3 Mill

Resolution (X/Y): 3.125 Micro Meter

Working Area (X/Y/Z): 200x300x120 mm

Minimum Width Line & Space in mm: 0.1 (4 mm)

Max Travel Speed (mm/sec): 58 (2.28 “)

Drilling (mm): 0.2 -3.175 (8-125 mil)

Maximum Drilling Cycles/ Min: 50

Main Axle Power Rate: 300 W

Main Axle Rotating Speed: 25000 RPM

Repositioning accuracy: 0.01-0.02mm

Supported format: Standard Gerber, DXF, Excellon

Description

The Electro-Pneumatic Trainer Kit is an advanced laboratory setup consisting of an aluminium profile frame, storage cabinet, PLC unit, pneumatic components, and electro-pneumatic control elements. It is used to study the design, operation, and control of single-acting and double-acting cylinders using pneumatic and PLC-based ladder logic circuits. The kit facilitates the implementation of experiments involving logic operations (AND/OR gates), automatic cylinder retraction, and electro-pneumatic automation. It provides hands-on experience in industrial automation, pneumatic circuit design, and PLC programming applications in mechatronics.

Technical Specifications

  • Superior Model with aluminium profile tube and storage cabin with PLC Unit for actuation of single and double acting cylinders.

Description

A Computerised MPFI (Multi-Point Fuel Injection) Multi-Cylinder Petrol Engine Test Rig is an advanced laboratory setup used to study the performance, fuel economy of modern petrol engines equipped with a Multi-Point Fuel Injection system. The rig is integrated with computerized data acquisition and analysis software for real-time monitoring and experimentation.

Technical Specifications

  • Computerised data acquisition for 4- cylinder 4- Stroke Petrol engine testing with water cooled Eddy current Dynamometer 10 HP @1500 RPM

Description

A Computerised VCR (Variable Compression Ratio) Test Setup for Diesel and Petrol Engines is an advanced experimental system used to study the performance characteristics of internal combustion engines at different compression ratios. The setup allows the compression ratio of the engine to be varied without changing major engine components, enabling detailed analysis of engine behavior under different operating conditions. The entire system is integrated with computerized data acquisition software for real-time monitoring and analysis.

Technical Specifications

  • Computerized data acquisition for Variable Compression Ratio Multi Fuel (Diesel & Petrol) Engine Test Rig. Diesel mode: 3.0 to 3.5 KW @ 1500 rpm & NC CR Range for Diesel mode: 12:1 to 18:1 Petrol mode: 3.0 to 3.5 KW@ 1200 to 1800 rpm CR Range for Petrol : 6:1 to 9:1 (carburettor type)

Description

Sl. No

Type of Software

Name  of the Software

No. of Units

1

Analysis Softwares

Ansys Academic Multiphysics Campus Solution

100/10

2

Ansys Academic Research Mechanical + CFD

1

3

Altair Units – EDU – Multiphysics / Mechatronics Engineer

150 Units

4

Modelling Softwares

SolidWorks 2012

60

5

3D Experience

40

6

Catia V5

15

7

Siemens CAD Bundle

20

8

Siemens CAM

5

9

DELMIA V6

5

10

ENOVIA PLM

10

11

AutoCAD 2024

40

12

Fusion 360

40

JNTUH Research Supervisors

S. NoName of SupervisorDesignation (JNTUH Ratified)Specialization
1Dr. V. Murali KrishnaProfessorThermal Engineering
2Dr. A. Padma RaoAssociate ProfessorMachine Design
3Dr. P. Senthil KumarAssistant ProfessorMachine Design
4Dr. K. Obula ReddyAssistant ProfessorThermal Engineering

Publications (WoS / Scopus Indexed Articles)

Category

Count

WoS Indexed Publications

62

Scopus Indexed Publications

50

Total Publications

112

Patents

Category

Count

Patents Published

43

Patents Granted

03

Total IP Output

46

Sponsored Projects

Category

Number of Projects

Amount (INR)

Completed Projects

 

 

Ongoing Projects

01

Rs.1632400 /-

Total Research Funding

01

Rs.1632400 /-

List of Sponsored Projects

S.No

Project Title

PIs

Funding

Agency & Scheme

Grant Sanctioned

Month , Year

Status

1

Scramjet combustor mixing enhancement with a novel Strut Fuel Injector that produces the streamlined vortices

Dr. Kummitha Obula Reddy

DST-SERB-SURE

Rs.1632400 /-

December 2023

Ongoing